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Hydraulic Briquetting Machine

Hydraulic Briquetting Machine

ico 1 Theoretical yield: 2-28 (t/h)

ico 2 Applied materials: graphite powder, fly ash, scale cinder, vanadium titanium ores, iron ore fine, carbon dust, quicklime powder, magnesia powder, copper concentrate, chromium ore powder, lead and zinc waste, bauxite, etc.

The hydraulic briquette machine aims at reducing dust, controlling volume, recycling and improving, widely used in metallurgy, coal, building materials, chemical, etc.

Logistics diagram

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A brief introduction of hydraulic briquetting machine

Hydraulic briquetting machine is a new generation of products developed by the mature and advanced technology and based on the development direction of domestic and foreign briquetting enterprises. The whole machine is rigid. The pressure mould is forged by wear-resistant alloy, and the bearing adopts rolling mill bearing series for quenching and tempering treatment.

The hydraulic ball press machine adopts a hydraulic system which can increase the pressure intensity. Its hydraulic axis tightens and the whole machine has a compact structure with sturdy and durable Performance.

Hydraulic system: Its main function is to automatically provide a stable pressure to the pressure roller, and it also has the function of energy storage and safe overflow. The hydraulic system consists of a fuel tank, an oil pump, an oil filter, a relief valve, a check valve, and an accumulator.

Hydraulic briquetting machine

Hydraulic briquetting machine

Applications and usage of hydraulic briquetting machine

The hydraulic ball press has a wide range of practical applications, and can process a variety of materials and powders, such as cryolite, alumina, fertilizer, metal magnesium powder, bauxite, aluminum ash, etc., and non-ferrous metals industry powder, auxiliary materials, powders in the refractory industry. Materials with high added value are more suitable for use.

Detailed processing materials of hydraulic briquetting machine

The hydraulic ball press machine can process a wide range of powder materials that are difficult to form balls like graphite powder, charcoal, fly ash, oxide skin, vanadium-titanium ore powder, steel making refining agent, silicomanganese, iron fine powder, blue carbon dust, quicklime powder, magnesia powder, copper concentrate, chromium ore powder, lead and zinc wastes, bauxite, ceramics materials, nonferrous industrial powder, refractory matter as well as nonferrous powder.

All these powders can be compressed into high-density balls through high pressure.

Performance and characteristics of hydraulic briquetting machine

  • 1 The finished material has good extrusion effect with high ball formation rate and high ball strength;
  • 2 Hydraulic system ensures the molding pressure, and it is reliable and easy to maintain;
  • 3 The pre-pressing machine adopts the speed-regulating motor, and its all wear parts are welded with wear-resistant alloy to improve the performance and life;
  • 4 The hydraulic station is placed independently, the pressure can be adjusted with the function of overpressure protection;
  • 5 It has features of small occupied space and motor power loss, high efficiency, easy maintenance. The optimum value of the speed can be adjusted, which greatly improves the finished product rate of the machine.

Working principle of hydraulic briquetting machine

The hydraulic briquette machine runs relying on the cooperation of driving and driven shaft supported by the exposed gear which is driven by the electromagnetic speed regulating motor; after being driven by the belt wheel and cylindrical gear reducer, the power is transferred to the pin coupling shaft.

Hydraulic pressure device is installed on the back of the driven shaft block, driven by the electromagnetic speed regulating motor, and after the belt wheel and worm reducer running, the spiral feed device presses materials into the main feed port.

As the constant matrix of the electromagnetic speed regulating motor, when the spiral feeder has the same pressing quantity with the inventory of the main body of the press machine, the feeding pressure will stay constant, thus stabilizing the balling quality.

Working principle of hydraulic briquette machine

Working principle of hydraulic briquette machine

How hydraulic protector works?

The hydraulic protection device is driven by a hydraulic pump to generate high-pressure oil into the hydraulic cylinder and make the piston do axial displacement. The front joint of the piston rod is placed on the bearing housing to meet production pressure requirements.

When there are too much feeding materials between the two pressure rollers or entering the metal block, the hydraulic cylinder piston rod will be in a situation of pressure overload, which will cause the hydraulic pump to stop, the accumulator to buffer the pressure change, the relief valve to open the oil return, and the piston rod to be displaced.

And the gap between the pressure rollers is increased to allow the hard object to pass through, and then the system pressure returns to normal, thereby protecting the pressure roller from damage. The briquette machine can adjust the pressure according to the requirements of the pressure ball density with flexible production.

Hydraulic briquetting machine for sale

For materials that are difficult to form and the materials whose natural characteristics cannot be added with binders are all required to be pressed by a hydraulic briquetting machine. Under these circumstances, it creates a broad market prospect for the hydraulic ball press machine.

Types of the briquettes

Types of the briquettes

In addition, the machine also has the advantages of high ball-forming rate, low power consumption, compact structure and easy inspection and debugging. Compared with the ordinary ball press machine, the hydraulic ball press machine has superior performance and reasonable price, and has gradually become the mainstream product on the market and chosen by more and more customers.

Fote Heavy Machinery is a joint-stock enterprise mainly targeting in production of the heavy machinery, and integrating R&D, production and sales. The company’s ball press equipment is made of high wear-resistant materials, with high molding pressure and meets production standards.

The company has successfully opened up a vast market at home, and now it has entered the international market. The briquetting machine produced by Fote has become favorite devices for users.

Customer case - Hydraulic briquetting machine in India

The resources of mineral powder, coal powder, coal slime and other materials in India are abundant. In order to improve the comprehensive utilization rate of these materials, most users will choose the briquette machines to improve the use-value of them.

In January 2019, a customer from India found Fote, hoping that we could provide a high-quality hydraulic ball press machine to process his pulverized coal. After learning about his needs, Fote engineers designed a set of hydraulic ball press production line which is suitable for him.

Project Overview

Equipment capacity: 18 T / H.

Delivery date: October 8, 2018

Address: India

Project features: Low equipment investment with high profit and excellent finished products.

Application requirements: pulverized coal molded by the hydraulic ball press machine will bring much more added value than coal powder itself. It has advantages of energy-saving and environmental protection, easy transportation, greatly improving the utilization rate of waste, and thus having good economic and social benefits.

Production and installation: It takes about 30 days from signing the contract to designing the entire production line, producing a full set of production equipment, to on-site installation, and then to final production.

So far, the hydraulic ball press production line offered by Fote has performed well and brought great benefits to our customers, he is really satisfied with our product.

Briquette machine produced by FTM


Briquette machine produced by FTM

Parameter

Model Roll diamter
(mm)
Roll width
(mm)
Total pressure
(t)
GY520-150 520 196 150
GY650-220 650 200 220
GY750-300 750 280 300
GY1000-350 1000 440 350
GY1000-450 1000 504 450
GY1000-500 1000 504 500
GYS1000-500 1000 600 500
GY1000-540 1000 900 540
GY1200-800 1200 900 800
GY1400-1000 1400 1000 1000
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