What is an impact crusher?
An impact crusher is a rock crushing machine that uses high-speed impact to crush medium-hard, brittle materials into smaller particles.
Impact crushers are commonly used for secondary and tertiary crushing after a jaw crusher. They produce well-shaped, often cubic aggregates for construction waste recycling, road construction, and mobile aggregate production.
FTM Machinery offers horizontal impact crushers for both stationary and mobile crushing plants.
FTM Machinery impact crushers for sale
FTM Machinery manufactures PF Series and CI Series stationary impact crushers, as well as mobile impact crushing plants. Explore the different types of impact crushers to find the right model for your needs.
1. PF Series Impact Crusher
For conventional crushing plants and aggregate production.
The PF Series Impact Crusher has a large feed opening and a deep crushing chamber. It is suitable for crushing medium-hard materials such as limestone and dolomite. It can be used in aggregate production lines where stable output and well-shaped particles are important.
Max. feed size: 300–800 mm
Capacity: 30–800 t/h
Popular models: PF-1007, PF-1214, PF-1315
Which PF model should you choose?
For smaller production needs, models such as the PF-1007 offer a capacity of 30–70 t/h. Larger models, such as the PF-1315, can handle up to 500 mm feed and have a listed capacity of 100–280 t/h.
2. CI Series Impact Crusher
For high-capacity crushing and consistent product size.
The CI Series Impact Crusher features a compact structure and an adjustable gap between the blow bars and impact plates. This gap helps control the size of the crushed material.
It is suitable for aggregate plants that need higher output and consistent particle shape. Selected models can also be installed in mobile crushing equipment.
Max. feed size: 250–800 mm
Capacity: 60–2,000 t/h
Popular models: CI1213, CI1316, CI2023
Which CI model should you choose?
Smaller CI models can suit medium-capacity crushing lines, while larger models are designed for higher production requirements. For example, the CI1213 has a listed capacity of 80–280 t/h. The CI2023 is listed at 400–2,000 t/h and accepts feed up to 800 mm.
3. Mobile Impact Crusher
For on-site crushing and flexible relocation.
FTM Machinery offers wheeled and tracked mobile impact crushers. A mobile impact crushing plant can combine an impact crusher, vibrating screen, and conveyors for on-site crushing and screening.
Capacity: 60–300 t/h
Compatible impact crusher models: C11110, C11213, and CI1316
Suitable materials: Concrete, recycled concrete, limestone, and other suitable medium-hard materials
When should you choose a mobile impact crusher?
Choose a mobile unit when you need to process material at different locations or reduce the need to transport raw material to a fixed plant. If your project requires several finished sizes, a mobile crushing and screening setup may be more suitable than a crusher alone.
Why choose FTM Machinery impact crushers?
With over 40 years of experience in crushing equipment manufacturing, FTM Machinery offers impact crushers designed for different materials, capacities, and production requirements.
- High crushing capacity: Multiple models with capacities of 30–2,000 t/h meet different production needs.
- High efficiency: Handles feed sizes of up to 800 mm. The deep crushing chamber supports processing of large feed materials while helping reduce excess fines.
- Durable blow bars: High-chrome blow bars offer excellent impact and wear resistance, extending service life and reducing replacement frequency.
- Uniform product shape: Optimized crushing produces well-shaped, evenly sized aggregates.
- Hydraulic adjustment: Fast hydraulic adjustment and overload protection help reduce downtime.
- Easy maintenance: The hydraulic opening system provides easy access to internal parts for inspection and maintenance.
How does an impact crusher work?
An impact crusher uses high-speed impact to break rocks and stones. As the rotor spins, its blow bars strike the incoming material and throw it against the impact plates. Repeated impacts reduce the material size until it can pass through the discharge gap.
Main parts of the impact crusher
Horizontal impact crusher parts include blow bars, a rotor, a main shaft, and impact plates. As a leading impact crusher manufacturer, FTM Machinery provides high-quality parts and customized solutions to meet different crushing requirements.
1. Blow bar
The hammer head material is excellent. Each blow bar of the impact crusher is made of high chromium cast iron KmTBCr26, which has good impact resistance and wear resistance, thus prolonging the service life.
The weight of an ordinary blow bar is 160 kg–180 kg, while the weight of the blow bar designed by FTM Machinery is 230 kg, and the crushing efficiency is higher.
2. Rotor
The rotor is welded by thick steel plate, thick-walled pipe and casting. The main shaft and the rotor are connected by a flat key. The structure is simple, easy to disassemble and assemble.
The efficiency of the rotor designed by FTM Machinery is 80% higher, and it can run smoothly even in the environment of minus 20℃–30℃, so it is very suitable for high-speed, variable load and impact occasions.
3. Main shaft
The main shaft is the primary component that supports the rotor and carries the impact force.
Therefore, its material is required to have high toughness and strength. Usually the section is circular, and there are flat keys to connect with other parts.
4. Impact plate
There are two impact plates, three-section broken-line impact plate. One can be adjusted, the other is fixed, and the adjusted one depends on the screw device installed on the box.
The impact plate is made of strong wear-resistant materials, the wear resistance has been increased by more than 2 times, the service life is long, and the operation is safer and more stable.
Impact crusher projects around the world
1. Australia: 100 TPH Mobile impact crusher for construction waste recycling
This project shows how an Australian customer uses an FTM Machinery mobile impact crusher to recycle waste concrete and bricks into reusable aggregates.
After more than a year of operation across multiple worksites, the equipment continues to support on-site recycling and reduce the need to transport waste for processing.
- Raw material: Waste concrete and bricks
- Feed size: Up to 300 mm
- Production capacity: 100 t/h
- Equipment configuration: Mobile impact crusher
- Finished sizes: 0–7 mm, 7–15 mm, 15–20 mm, and 20–40 mm
2. Brazil: 150 t/h limestone sand production line
A Brazilian customer uses an FTM Machinery CI1313 impact crusher in a complete limestone sand production line. With a capacity of 150 t/h, the line combines crushing, sand making, and washing to produce 0–5 mm and 10–20 mm aggregates for construction.
- Raw material: Limestone and sand-soil mixture
- Capacity: 150 t/h
- Feed size: Up to 600 mm
- Finished products: 0–5 mm and 10–20 mm
- Impact crusher model: CI1313
- Main equipment: Jaw crusher, CI1313 impact crusher, sand-making machine, and sand-washing equipment
Frequently asked questions about impact crushers
1. What is the difference between impact crushers and jaw crushers?
- a. Feed size: Jaw crushers can handle large rocks for primary crushing, while impact crushers generally process smaller feed sizes for secondary or tertiary crushing.
- b. Crushing principle: Jaw crushers use compression to crush material between two plates. Impact crushers use high-speed impact from rotating blow bars to break material against impact plates.
- c. Product shape: Impact crushers produce better-shaped, more cubical aggregates than jaw crushers.
2. What is the difference between impact crushers and cone crushers?
- An impact crusher uses impact force, while a cone crusher compresses material between a moving cone and a fixed surface. Impact crushers are often selected for limestone, concrete, and aggregate applications where particle shape is important. Cone crushers are often preferred for hard, abrasive rock because impact crushing can lead to higher wear.
3. Can an impact crusher be used for primary crushing?
- Some impact crusher models can be used for primary crushing when the feed size and material properties are suitable. However, many impact crushers are used for secondary or tertiary crushing after a jaw crusher.
4. How do you maintain an impact crusher?
- Inspect the blow bars, impact plates, rotor, bearings, fasteners, and lubrication system according to the manufacturer's maintenance schedule. Replace worn parts before they affect crushing performance or damage other components. Keep the crushing chamber clear and follow the required shutdown and safety procedures before inspection or maintenance.
Parameter
- PF Series Impact Crusher
- CI Series Impact Crusher
| Model | Specifications (mm) | Feed Opening (mm) | Max.Feeding Size (mm) | Capacity (t/h) | Power (kw) | Dimensions(L×W×H) (mm) |
| PF-1007 | Φ1000×700 | 400×730 | 300 | 30-70 | 4P 37-45 | 2330×1660×2300 |
| PF-1010 | Φ1000×1050 | 400×1080 | 350 | 50-90 | 4P 45-55 | 2370×1700×2390 |
| PF-1210 | Φ1250×1050 | 400×1080 | 350 | 70-130 | 6P 110 | 2680×2160×2800 |
| PF-1214 | Φ1250×1400 | 400×1430 | 350 | 80-180 | 6P 132 | 2650×2460×2800 |
| PF-1315 | Φ1320×1500 | 860×1520 | 500 | 100-280 | 6P 200 | 3180×2720×3120 |
| PF-1320 | Φ1300×2000 | 993×2000 | 500 | 140-380 | 6P 250 | 3220×3100×3120 |
| PF-1520 | Φ1500×2000 | 830×2040 | 700 | 200-550 | 4P 315-400 | 3959×3564×3330 |
| PF-1820 | Φ1800×2000 | 1260×2040 | 800 | 300-800 | 6P 630-710 | 4400×3866×4009 |
| Model | Feed Opening (mm) | Max.Feeding Size (mm) | Capacity (t/h) |
| PF-1007 | 400×730 | 300 | 30-70 |
| PF-1010 | 400×1080 | 350 | 50-90 |
| PF-1210 | 400×1080 | 350 | 70-130 |
| PF-1214 | 400×1430 | 350 | 80-180 |
| PF-1315 | 860×1520 | 500 | 100-280 |
| PF-1320 | 993×20000 | 500 | 140-380 |
| PF-1520 | 830×2040 | 700 | 200-550 |
| PF-1820 | 1260×2040 | 800 | 300-800 |
| Model | Maximum Feeding Size (mm) | Power (kw) | Capacity (t/h) | Dimensions(L×W×H)(mm) |
| CI1110 | 250 | 160 | 60-210 | 2826×2087×2285 |
| CI1213 | 300 | 200 | 80-280 | 2903×2530×2411 |
| CI1316 | 300 | 250 | 100-350 | 3320×2770×2535 |
| CI1521 | 350 | 2×(200-250) | 200-600 | 3450×3620×2770 |
| Model | Maximum Feeding Size (mm) | Power (kw) | Capacity (t/h) | Dimensions(L×W×H)(mm) |
| CI1313 | 600 | 200 | 100-480 | 2972×2560×2937 |
| CI1415 | 600 | 250 | 120-600 | 2985×2790×3068 |
| CI1620 | 800 | 2×(200-250) | 220-900 | 4261×3480×3780 |
| CI2023 | 800 | 2×500 | 400-2000 | 5151×4424×4712 |
| Model | Maximum Feeding Size (mm) | Capacity(t/h) |
| CI1110 | 250 | 60-210 |
| CI1213 | 300 | 80-280 |
| CI1316 | 300 | 100-350 |
| CI1521 | 350 | 200-600 |
| Model | Maximum Feeding Size (mm) | Capacity(t/h) |
| CI1313 | 600 | 100-480 |
| CI1415 | 600 | 120-600 |
| CI1620 | 800 | 220-900 |
| CI2023 | 800 | 200-2000 |
Note:processing Capacity May Vary With Different Materials And Feeding Sizes.




