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Impact Crushers

Impact Crushers

Applied materials: Dolomite, calcite, limestone, concrete and other minerals. FTM impact crusher has high production efficiency and good safety performance.

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Model: PF-1007

Feeding size: 300 mm

Capacity

Capacity: 30-70 t/h

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Model: PF-1820

Feeding size: 800 mm

Capacity

Capacity: 400-800 t/h

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Model: CI2023

Feeding size: 800 mm

Capacity

Capacity: 800-2000 t/h

  • Small-sized
  • Medium-sized
  • Large-sized
Customizable
online customer service

60s online
customer service

customize solutions

2 days customize
solutions

Factory visiting

Factory
visiting anytime

dispatch the goods

1-10 days dispatch
the goods

installation

One week
of installation

training

2 days of
training

after-sales online

365 days
after-sales online

Project tracking regularly

Project tracking
regularly

provide maintenance plan

2 days provide
maintenance plan

Pre-sale service

Sales service

After-sales service

Tip1: The specific time arrangement depends on the actual situation.    Tip2: Free airport transfer and hotel accommodation.

What is an impact crusher?

According to different way of crushing, there are two types of impact crushes, one is Horizontal shaft impact crusher (HSI) and vertical shaft impact crusher (VSI). Their available configurations are stationary, portable, and track-mount.

An impact crusher features that high inertia rotor maintains proper penetration; large reduction ratio is achieved with maximum performance rotor. It is widely used in the primary, secondary and tertiary crushing process, and produces even and cubic products.

Working principle of an impact crusher

Horizontal shaft impact crusher

impact crusher animation

It adopts crushing way ofrock-on-rock (ROR)

Horizontal shaft impact crusher parts are composed of hopper, two or three aprons, rotor, blow-bars, shaft and bearings. Rock material enters the crushing chamber, then being crushed by the high-speed rotating hammers into smaller pieces.

Larger material will be rebounded back to the rotating hammers for another round of crushing until it is discharged from the discharging port.

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Vertical Shaft Impactors

FTM vertical shaft impact crusher for sale

Vertical Shaft Impactors which also called sand making machine contains hopper, tip liner, rotor, body liner, rotor guard, oil tank, stationary anvils and rock shelves. It follows the crushing way of rock-on-steel (ROS). When the rock material is fed into the center of the crusher and directed through accelerator, the accelerator slings material and generates kinetic energy.

Then, material strikes impact area, which can release this energy to shatter rocks. A vertical shaft impactor is traditional tertiary or finishing crushing equipment.

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Outstanding features of impact crushers

Hydraulic apron adjustment and overload protection system

It can keep track of the machine's running status, greatly improving production efficiency, saving a lot of costs.

Symmetrical design here is actually been engineered to be asymmetrical

When you get an elongated piece of concrete or asphalt or rock that is coming down the feed channel with the feed hopper, if the hopper is asymmetrical, the rock or the concrete hits first turns that piece and then it goes through the crusher without jamming up.

That's something unique to well solve the problems of bridging and jamming in these feed hoppers.

horizontal shaft impact crusher for sale

what advantages of impact crusher

Heavy-duty blow bar is resistant to low temperatures

Each blow bar is made of high chromium, which enhances the capability of anti-impact and anti-wear.

The normal blow bars are at the range of 160kg-180kg while those engineered by Fote Company are 230kg, which increase the rotor efficiency by 80%. Besides, it also can run smoothly during at minus 20-30 ℃.

Entire frame of the conveyor belt is made from stainless steel

The reason we do this is that stainless steel is not magnetic so it does not take away from the magnetic forces of the over band magnet.

Track also manufacturers this section of the frame from stainless steel as well and that is also to not take away from the power of your band magnet.

So, you find that the magnets on these machines are extremely effective on pulling out almost hundred percent of the steel that comes in the outfeed material.

High-quality materials for the hammer

The choice of the plate hammer is particularly critical. The impact crusher is made of high chromium bimetal Cr26 which has good tensile strength and wear resistance, thus prolonging the service life.

hydra arm lift

eliminates need for off-plant equipment to raise lid

allows for safe and unobstructed access to crushing chamber for maintenance

Direct drive system

It uses what we call a hydrodynamic clutch or a turbo clutch, so, there's actually a direct power transfer from the engine to the rotor. There's very little loss of power like there would be the through a hydraulic drive system from a maintenance standpoint.

Wide a range of applications of impact crushers

final product of impact crusher

It can process vaious of materials

What's your material?

It is used in concrete asphalt recycling

Horizontal shaft impact crusher is primarily used in concrete asphalt recycling. The waste asphalt recycling material is loaded by the loader to an impact crusher. After the material is pre-screened, the larger material enters the impact crusher for crushing.

A return material screening system is installed under the main conveyor belt of the impact crusher, which makes oversize materials to be directly returned to the impact crusher for another crushing process.

Heavy-duty rotor structure design with high speed, large output and good grain shape greatly improves the crushing efficiency and reduces cost. The equipment has 3 layers of screen boxes, each layer has a screening area of 9㎡. The angle, amplitude, and vibration intensity of the screen box can be flexibly adjusted, which can make high screening accuracy.

  • Primary apron:80mm
  • Secondary apron:40mm
  • Rotating speed of motor: 2000rpm
  • Engine load: 30%
  • Average fuel consumption: 22L/h
  • Service life of main wearing parts: about 300h (hammer)

The production line can produce 4 kinds of standard specifications of finished materials: 0-7mm, 7-15mm, 15-20mm, 20-40mm, and with production capacity 120-150 t/h.

Applied in mining process

Impact crusher are also used for the crushing of large ores in the mining process. Generally, the raw ore after mountain blasting need to be processed into a desirable product for ore beneficiation process. According to the specific demands, the impact crusher can be used in coarse, medium and fine crushing.

The impact crusher is higher than other crushers, and can fully utilize the high-speed impact energy of the entire rotor. The ore is crushed by counter-attack, and the output can well meet the feed size of the ball mill, so that the next step of grinding can be carried out.

The use of aggregates production

The impact crusher is also prominent in crushing natural materials because the discharging granularity is uniform, cubic shape with less fine powder and dust.

In addition, the impact crusher can effectively process materials with large moisture content while ideally preventing the blockage of the crusher. Apart from keeping large proccing capacity, it can not only ensure even output granularity but minimize the power and liner consumption.

Successful cases - Fote impact crusher for customers

Impact crusher crushing construction waste in Australia

Many construction wastes can be reused. If being processed by landfill, it will destroy the environment.

This Australian company is committed to recycling construction waste, and it does successfully get reused sand and aggregate from concrete waste. Last year the company leader Aric contact us to purchase impact crushing plant. After discussion about their project, Fote engineers make a solution for them.

  • 100 TPH stone production line
  • Raw material: waste concrete, bricks
  • Feeding size: ≦400 mm
  • Configuration type: stationary
  • Estimated investment: USD 35,000 to USD 63,000

The equipment has been in use for more than a year. According to customer feedback, the impact crusher still runs well, which brings them huge benefits.

Recently, the company plans to continue to purchase construction waste shredders from Fote, and specific issues are being discussed in detail.

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Asphalt concrete recycling in Indonesia

  • Raw materials: cement, asphalt concrete, and construction waste is about 25%
  • Feeding size:0-600 mm
  • Final product size: 0-10 mm 10-31.5 mm
  • Processing capacity:200t/h

Customer feedback:

"The advanced PLC system monitors, controls and adjusts the speed of the VGF for maintaining a stable material feeding in the impact chamber. It shows large capacity and I am very satisfied with the final product."

180-200t/h limestone impact crusher in India

limestone impact crusher for sale in India

Limestone crushing process in India

  • Raw material: limestone
  • Final product: 0-44mm
  • Production demands: 180-120t/h
  • Device Configuration:
  • Chamber settings:
  • Primary apron:175mm(7")
  • Secondary apron:125 mm(5")
  • Conveyor length:22.9mm(75')
Feeder speed regulated by monitoring engine load
  • Hopper capacity:2.6m³(3.4yd3)
  • Belt width:500mm (20")
  • Discharge height: 2.4m(7' 10")
Screenbox

Single deck:2.44m×1.2m(8'×4')

Total screening area:2.93㎡(32ft2)

Customer feedback:

"The impact crusher improves 20-30% more fuel efficient than a standard gear pump, which means much less hydraulic oil capacity in the machines. So, my hydraulic oil reservoirs are literally about 50-60% smaller than other machines in this category.

Besides, its unique housing design allows me to complete all routine inspections of the blow bars, rotor and hammer within 2-3 minutes."

Fote Company - a supplier of impact crushers

FTM Machinery

FTM Machiney- famous supplier of all kinds of crushing machines

As an impact crushers' manufacturer, Fote always follows the three principles: safety, reliability, and effectiveness. Our products and the solutions can minimize costs, and not only improve the effectiveness of operations, but also ensure no harm to people and the surrounding environment.

The unique design of the equipment makes inspection, maintenance and replacement of parts extremely convenient.

The company has nearly 40 years of equipment manufacturing experience. With high product quality and long service life, all crushing machines sale well all over the world. If you are interested in our impact crusher or want to consult some information about crushing equipment, please contact us anytime you want.

Parameter

  • PF Series Impact Crusher
  • CI Series Impact Crusher
Model Specification
(mm)
Feed 
opening
(mm)
The Maximum 
Feeding Size
(mm)
Capacity
(t/h)
Power
(kw)
Overall 
dimension
(L×W×H)
(mm)
Total 
weight
(t)
PF-1007 Φ1000×700 400×730 300 30-70 4P   37-45 2330×1660×2300 12
PF-1010 Φ1000×1050 400×1080 350 50-90 4P   45-55 2370×1700×2390 15
PF-1210 Φ1250×1050 400×1080 350 70-130 6P   110 2680×2160×2800 17.7
PF-1214 Φ1250×1400 400×1430 350 80-180 6P   132 2650×2460×2800 22.4
PF-1315 Φ1320×1500 860×1520 500 100-280 6P   200 3180×2720×3120 27
PF-1320 Φ1300×2000 993×2000 500 140-380 6P   250 3220×3100×3120 34
PF-1520 Φ1500×2000 830×2040 700 200-550 4P   315-400 3959×3564×3330 50.6
PF-1820 Φ1800×2000 1260×2040 800 400-800 4P   630-710 4400×3866×4009 83.21
Model Feed 
opening
(mm)
The Maximum 
Feeding Size
(mm)
Capacity
(t/h)
Φ1000×700 400×730 300 30-70
Φ1000×1050 400×1080 350 50-90
Φ1250×1050 400×1080 350 70-130
Φ1250×1400 400×1430 350 80-180
Φ1320×1500 860×1520 500 100-280
Φ1300×2000 993×20000 500 140-380
Φ1500×2000 830×2040 700 200-550
Φ1800×2000 1260×2040 800 400-800
Model Maximum Feeding Size
(mm)
Main Motor Power
(kw)
Productive Capacity
(t/h)
Dimensions
(L ×W ×H)(mm)
CI1110 250 160 60-210 2826×2087×2285
CI1213 300 200 80-280 2903×2530×2411
CI1315 300 250 150-350 3320×2770×2535
CI1520 350 2×(200-250) 250-600 3450×3620×2770
CI1313 600 200 200-480 2972×2560×2937
CI1415 600 250 250-600 2985×2790×3068
CI1620 800 2×(200-250) 380-900 4261×3480×3780
CI2023 800 2×250 800-2000 5151×4424×4712
Model Maximum Feeding Size
(mm)
Productive Capacity
(t/h)
CI1110 250 60-210
CI1213 300 80-280
CI1315 300 150-350
CI1520 350 250-600
CI1313 600 200-480
CI1415 600 250-600
CI1620 800 380-900
CI2023 800 800-2000

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As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.

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Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.