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Impact Crusher

Impact Crusher

ico 1 Processing capacity: 30-800 t/h

ico 2 Feeding size: 300-800 mm

Applied materials : Dolomite, calcite, limestone, concrete and other minerals.

Logistics diagram

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What is an impact crusher?

The impact crusher is a new generation product developed by Fote Heavy Machinery in the absorption of advanced technology at home and abroad, combined with the specific industrial and mining conditions of the sand and gravel industry.

It adopts new manufacturing technology with a unique structural design, and the finished product is cubic without tension and crack.

It can crush all kinds of coarse, medium and fine materials like granite, limestone, concrete, etc. with the feed particle size not exceeding 500 mm and the compressive strength not exceeding 350MPa.

Applications of impact crusher

Applications of impact crusher

Applications of impact crusher

The impact crusher is widely used in railway, highway, energy, cement, chemical, construction and other industries. The size of the discharge material can be adjusted with diversified crushing specifications.

This series of impact crusher can process materials with side lengths of 100-500 mm.

It is suitable for crushing medium and hard materials, such as limestone from cement plants, with the advantages of large production capacity, small discharge particle size and well-shaped cubic products.

Outstanding advantages of impact crusher

Outstanding advantages of impact crusher

Outstanding advantages of impact crusher

1. High efficiency and energy-saving

It has a large feed port and high crushing chamber, which enables the machine to adapt hard and large materials with less product stone powder.

2. Good product size

The gap between the plate and the hammer can be conveniently adjusted, and the particle size of the discharge is effectively controlled with well-shaped size.

3. Unique structure

It has a compact and simple structure, strong machine rigidity, and large moment of inertia of the rotor with advantages of small volume, light, high production, low production cost, big feed port, the deep crushing cavity and is suitable for materials with good hardness.

4. High comprehensive efficiency

It adopts high chrome plate hammer which has functions of anti-impact and anti-wear. The minerals are crushed along the joint surface, thus realizing low power consumption and high efficiency.

Features of impact crusher

Features of impact crusher

Features of impact crusher

  • 1 The impact crusher has a high crushing ratio of 40, thus simplifying the crushing process from the three periods crushing to two or one-period crushing, which saves the equipment fee of the dressing plant.
  • 2 It’s simple to adjust the space between the impact plate and the plate hammer, so material size is easy to control and with good particle shape.
  • 3 The chromium plate hammer is featured in shock resistance, abrasion resistance and great impacting force.
  • 4 The whole impact crusher has realized a seamless connection which makes it easy to maintain and economical and durable to apply.
  • 5 The impact crusher has a complete function and high production. It produces little machine parts abrasion and high overall efficiency.

The development of the crusher industry has been quite mature, but due to the increasing market demand, various types of crushing equipment with different functions appear one after another.

Among them, the emergence of jaw crusher is relatively early, has been favored by the mining industry, and the impact crusher is also widely used because of its multiple functions. So, what are the differences between the two stone crushers?

The comparison between jaw crusher and impact crusher

The comparison between jaw crusher and impact crusher

Impact crusher vs jaw crusher

1. The aspect of usages

Jaw crusher is generally used for primary crushing to crush large materials into small one which is suitable for secondary crush equipment, such as cone crusher, impact crusher, etc.

Impact crusher is generally not suitable for crushing marble, granite, and other too hard materials, which will greatly damage the wearing parts.

2. The aspect of working ranges

Jaw crusher is mainly used for medium-sized crushing of various ores and bulk materials, and can crush materials with compressive strength of not more than 320 Mpa, which are divided into coarse and fine broken. And as the primary crushing equipment, its feeding size is 125 mm ~ 750 mm.

The finished product of the impact crusher is cubic, no tension and crack, and the grain shape is quite good. It can crush all kinds of coarse, medium and fine materials (limestone, concrete, etc.) with a feed particle size not exceeding 500 mm.

3. The aspect of characteristics

Jaw crusher is mainly used as coarse and medium crusher in mines, building materials, infrastructure and other departments.

According to the width of the feed port, it is divided into three types: large, medium and small types. The feed port larger than 600 mm is large machines, 300-600 mm is medium-sized machines, and less than 300 mm is small-sized machines.

Jaw crusher has a simple structure, which is easy to manufacture, reliable in operation, and convenient to use and maintain.

Impact crusher is a new type of high-efficiency crushing equipment. It is characterized by small volume, simple structure, large crushing ratio (up to 40), low energy consumption, large production capacity, uniform product size and selective crushing functions. It is a promising stone crushing machine.

How an impact crusher works

Impact crusher on site

Stone materials fall from the upper end of the impact crusher directly into the high-speed revolution rotary table. Under the high-speed centrifugal action, these materials have a high-velocity impact with those flying stones at high speed spreading all around the turntable in an umbrella shape and get crushed in high density.

When the materials impact with each other, they will move in eddy current between the turntable and the main case of the impact crusher and then they have multiple striking, rubbing and crushing until they are discharged from the bottom tank.

The impact crusher adopts closed circuit manifold cycles and makes sure the particle size of the materials is controlled by the screening equipment.

Impact crusher for sale-purchasing tips

There are many kinds of impact crushers in the market, so what are the tips for purchasing?

1. The quality and manufacturers

Quality is the foundation and guarantee of everything, and it has an important impact on the follow-up operations. Therefore, we need to consider quality when purchasing impact crusher. At the same time, we should select the products produced by well-known manufacturers whose quality is guaranteed.

2. The models and performance

Depending on the applications, the model and performance of impact crusher are slightly different. If uniform standards are used, they will not achieve the desired products and cause resource-wasting.

For example, the impact crushers produced by Fote are divided into two series: PF and CI series. Different crushers have different processing capabilities and crushing stages. When customers choose, they need to judge according to their requirements.

PF and CI series impact crusher

PF and CI series impact crusher

Impact crusher manufacturer

Fote Heavy Machinery originated in 1982 and has developed a sound R&D, production, sales and service system in the mining machine field. It has become a leader in the global mining machinery manufacturing industry, competing with internationally renowned companies and competing for the world market.

Mining equipment produced by Fote mainly include stone crushers like jaw crusher, impact crusher, cone crusher, etc., also contains grinding mills, beneficiation and building materials production lines. Besides, there are sand making machines, mobile crushers with various types and complete models.

Crushers produced by FTM

Crushers produced by FTM

Customer case-impact crusher for sale Australia

There are many resources in the wastes that can be recycled. If it is simply landfilled, it may pollute the environment.

Australia transports 4 million tons of waste each year overseas, but since China stopped receiving foreign waste, how to deal with it has become a problem for the Australian government.

An Australian company has successfully acquired resources such as sand and gravel from construction waste, and has also injected business opportunities into the local waste treatment industry.

In 2018, an Australian construction waste treatment company contacted us and hoped that we would provide an impact crusher with accessories used in construction waste crushing line. After understanding the customer’s needs, Fote engineers quickly developed a crushing plan for them.

The specific information is as follows:

Project Name: 100T Stone Production Line

Production capacity: 100T/H

Raw material: Construction waste, the building block

Raw material hardness: Soft

Feeding size: ≦400 mm

Production line type: Fixed

Finished products: 4

Estimated investment: $35000-63000

The equipment has been in use for more than a year. According to the feedback from customers, the impact crusher has been running well and has brought huge benefits to them. Recently, the company has plans to continue to purchase construction waste crushers from Fote, the specific issues are being discussed in detail.

Impact crusher on working site

Impact crusher on working site

Parameter

  • PF Series Impact Crusher
  • CI Series Impact Crusher
Model Feed 
opening
(mm)
The Maximum 
Feeding Size
(mm)
Capacity
(t/h)
Φ1000×700 400×730 300 30-70
Φ1000×1050 400×1080 350 50-90
Φ1250×1050 400×1080 350 70-130
Φ1250×1400 400×1430 350 80-180
Φ1320×1500 860×1520 500 100-280
Φ1300×2000 993×20000 500 140-380
Φ1500×2000 830×2040 700 200-550
Φ1800×2000 1260×2040 800 400-800
Model Maximum Feeding Size
(mm)
Productive Capacity
(t/h)
CI1110 250 60-210
CI1213 300 80-280
CI1315 300 150-350
CI1520 350 250-600
CI1313 600 200-480
CI1415 600 250-600
CI1620 800 380-900
CI2023 800 800-2000
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