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Types of Basalt Crushing Machine and Price for Sale

Author : Jordan | Last Updated :

Basalt, as a common non-metallic ore in the sand gravel aggregate industry, has a very high application value in the construction, bridge, road construction and other industries.

However, due to the hard nature of basalt, its processing requires multiple steps such as coarse crushing, medium and fine crushing, and sand making, etc. Different types of equipment have different effects on basalt stone. So what equipment is better for basalt crushing?

Basalt crushing and display of materials with different specificions

Basalt stone crushing and display of materials with different specificions

What machine is used to process basalt?

The processing of basalt stone is divided into three stages: coarse crushing by jaw crusher, medium and fine crushing by impact crusher or cone crusher, as well as sand making and shaping by sand making machine.

Stage 1: Coarse crushing

Large basalt stones are uniformly fed by a vibrating feeder through the silo, and then transported to the jaw crusher for coarse crushing.

After the coarsely crushed materials are screened by the vibrating screen, they are transported to the impact crusher or cone by a belt conveyor for medium and fine crushing.

Jaw crusher Get Latest Price

In the coarse crushing stage, the jaw crusher can complete the crushing of large basalt stones in your plant, which is helpful for the second stage crushing. Its feed size is 125-1200 mm and its production capacity is 1-1000 t/h.

Jaw crushers and advantages

Jaw crushers and advantages

  • Deep crushing cavity, large crushing ratio and uniform product size.
  • The high-quality steel welded plate, more stable and reliable, avoids casting defects.
  • The unique flywheel design effectively reduces vibration and makes the machine run more smoothly.
  • The adjustment of the gasket at the discharge port makes maintenance simple and convenient.
  • Low noise and dust.

Hammer crusher Get Latest Price

The hammer crusher is a crusher with very high production efficiency and strong working capacity. It is suitable for crushing basalt stones and the basalt can be formed at one time without the need to configure a secondary crusher. It can crush basalt ≤1200 mm with a production capacity of 100-3000 t/h.

Hammer crushers and advantages

Hammer crushers and advantages

  • Large output and high efficiency.
  • One-time moulding. A hammer crusher can be used as two crushers for coarse crushing and medium crushing.
  • Simple production line configuration and less investment.
  • Easy maintenance and low wear.
  • The sealed structure solves dust pollution.

Stage 2: Medium and fine crushing

After the basalt delivered to the impact crusher/cone crusher for medium and fine crushing, the trommel vibrating screen is used for screening the basalt. The granulated basalt stone ≥ 40 mm are sent back to the impact crusher/cone crusher for re-crushing.

Impact crusher Get Latest Price

The impact crusher is mainly used for basalt fine crushing. The processed product has good grain shape and less needle-like materials. It can make basalt stones and other materials get a good crushing effect. Its feed grain size is ≤800 mm with a production capacity of 30-800 t/h.

Basalt impact crushers and advantages

Basalt stone impact crushers and advantages

  • The hammer of the basalt stone impact crusher, wear-resistant and durable, has a long service life.
  • Semi-automatic insurance design effectively reduces the risk of overload and downtime for maintenance.
  • The top model adjustment device is designed to easily adjust the output size.
  • The gap between the impact plate and the hammer can be easily adjusted, so the discharge particle size can be effectively controlled, and the particle shape is good.

Cone crusher Get Latest Price

The cone crusher is specially used to deal with the hard rock materials such as basalt stone. It can process basalt raw materials with a particle size of less than 560mm, and its production capacity is 36-2181 t/h.

Basalt cone crushers

Basalt cone crushers

  • The lamination crushing principle significantly increases the proportion of cubes in the finished product.
  • The optimized structure of the fixed main shaft and the small spherical bearing increases the efficiency by 5% - 15%.
  • The concave does not need packing. Its replacement is quick and convenient.
  • The fully automatic control system of PLC and touch screen ensures the safe operation of the equipment.
  • The multi-point hydraulic lubrication control system ensures double protection and overload protection for equipment bearing lubrication.

Impact crusher vs Cone crusher

Type Impact crusher Cone crusher
Finished product size / Finer
Grain shape Better /
Needle-like materials Fewer /
Price / Higher

Stage 3: Basalt sand making

The basalt particles less than 40 mm after crushing are sent to the sand making machine for further crushing and shaping.

Then the materials ≥ 20 mm are sent back to the sand making machine. Materials less than 20 mm are sent to a trommel vibrating screen for screening and packaging.

If clean basalt is needed, it can be sent to a sand washer for cleaning.

Sand making machine

At present, there are two main types of basalt sand making equipment on the market, namely VSI sand making machine (vertical shaft impact crusher) and HVI sand making machine. These two sand making machines can also be equipped with a mobile crushing station to form the mobile sand making machine.

The sand making machine has the function of shaping, so the products produced are cube with bulk density. The feed size of the sand making machine is 25-50 mm, and the output is large with the processing capacity of 12-520 t/h.

Sand making machine for basalt

Sand making machine for basalt

VSI sand making machine and HVI sand making machine Get Latest Price

  • The deep cavity impeller design of the sand making machine can increase throughput by more than 30%.
  • The hydraulic cap opening device makes it convenient for overhaul and maintenance.
  • The combination of "rock on rock" and "rock on iron" results in high sand formation rate and the better grain shape.
  • The combined but ends allow the worn parts to be replaced in daily work, reducing the use cost by more than 30%.
  • Double oil pumps complement each other to ensure oil supply. It will automatically stop without oil flow or oil pressure.
  • After its protecting plates are worn out, they can be used in reverse to improve the utilization rate.

Mobile sand making machine Get Latest Price

Mobile sand making machine

Mobile sand making machine

  • Both oil and electricity can be used for mobile sand making machine, so it is not restricted by site conditions.
  • The integrated unit eliminates the need for on-site equipment assembly, ensuring product stability and improving operating efficiency.
  • The chassis of the plant adopts an all-steel ship structure with high strength and greater adaptability to the worksite.
  • No dust system controls dust pollution from the source.

What is the price of basalt production line?

Basalt is a hard and tough material with a high silicon content, which is difficult to be broken and has a high crushing cost in the actual crushing operation.

Therefore, the basalt crushing process must be designed reasonably, and the investment and production cost of the production plant must be considered.

The following are some specific equipment configurations for the basalt production line.

Fote 30 TPH basalt sand production line Yes! I am interested

Fote 30 TPH basalt sand production line

Fote 30 TPH basalt sand production plant

Feeding size ≤ 40 mm
Types of finished products 2
Basalt sand production line machines 1. Silo
2. TH500× 12 m Bucket elevator
3. HXVSI9526 VSI sand making machine
4. Th630x15 m Bucket elevator
5. TH400× 15 m Bucket elevator
6. 2YK854 Vibrating screen
7. Belt conveyor (Several)
Price of machines 70,000 - 90,000 USD

Advantages of production line:

  • The finished basalt sand has high quality, good grain shape and uniform grain size.
  • The finished product has low powder content with little needle flake.
  • The improvement of single equipment performance and the reasonable connection of process realize the low consumption.
  • Low investment and production cost but high yield.

Fote 100 TPH basalt crushing production line Yes! I am interested

Fote 100 TPH basalt crushing production line

Fote 100 TPH basalt stone crushing production plant

Feeding size ≤ 500 mm
Types of finished products 3
Specifications of finished products 0-5, 5-10, 10-20 mm
Basalt crushing production line machines 1. Silo
2. ZSW490x110 Vibrating feeder
3. PE900x1060 Jaw crusher
4. PF1320 Impact crusher
5. Belt conveyor (Several)
6. 3YK2460 Vibrating screen
Price of machines 125,000 - 150,000 USD

Advantages of production line:

  • The wearing parts, such as the hammer, impact plate and lining plate of the impact crusher, are made of wear-resistant materials, so they have a longer life and low maintenance costs for the entire production line.
  • The use of hydraulic pressure to adjust the distance between the hammer and the frame, as well as the hydraulic lifting device, make operation easy and reduce manpower.
  • The product has uniform particle size and cubic shape, with little over crushing.

Fote 200 TPH basalt crushing production line Yes! I am interested

Fote 200 TPH basalt crushing production line

Fote 200 TPH basalt crushing production plant

Feeding size ≤ 800 mm
Types of finished products 3
Specifications of finished products 0-5, 5-10, 10-30 mm
Basalt crushing production line machines 1. Silo
2. ZSW490x110 Vibrating feeder
3. PE750x1060 Jaw crusher
4. Belt conveyor (Several)
5. 3YK2870 Vibrating screen
6. HXVSI9526 Sand making machine
7. XS3020 Sand washing machine (2 Sets)
8. Mobile crushing station
Price of machines 200,000 - 250,000 USD

Advantages of production line:

  • The mobile sand making machine (sand making machine and mobile crushing station), is easy to move with a small floor area.
  • Uniform and adjustable discharging size.
  • With the sand washing machine cleaning and removing impurities, the finished product is clean and its market is better.
  • The device has an environmental protection device, so there is no need to worry about environmental pollution.

Fote 300 TPH basalt sand production line Yes! I am interested

Fote 300 TPH basalt sand production line

Fote 300 TPH basalt sand production plant

Feeding size ≤ 200 mm
Types of finished products 1
Specifications of finished products 0-5 mm
Basalt crushing production line machines 1. HP300 Cone crusher
2. Belt conveyor (Several)
3. 3K2870 Vibrating screen
4. HXVSI1140 VSI sand making machine (3 Sets)
5. 2YK2460 Vibrating screen (3 Sets)
6. XS3500 Sand washing machine (3 Sets)
Price of machines 400,000 - 430,000 USD

Advantages of production line:

  • The combination of three sand making machines has high discharge efficiency and large output.
  • The work of each link has strong controllability, which makes the operation more stable, and breakdown rate smaller.

Fote 400 TPH basalt crushing production line Yes! I am interested

Fote 400 TPH basalt crushing production line

Fote 400 TPH basalt crushing production plant

Feeding size ≤ 700 mm
Types of finished products 4
Specifications of finished products 0-5, 5-10, 10-20, 20-30 mm
Basalt crushing production line machines 1. Silo
2. ZS7600x130 Vibrating feeder
3. PE900x1200 Jaw crusher
4. Belt conveyor (Several)
5. SC315 Cone crusher
6. 4YK2460 Vibrating screen (2 Sets)
Price of machines 380,000 - 410,000 USD

Advantages of production line:

  • "Jaw crusher and cone crusher" is an ideal choice for crushing hard materials such as basalt. The production line configuration is simple and reasonable.
  • Large crushing ratio and good crushing effect.
  • Equipped with a control system, it can realize fully automated production to save labor costs.
  • Adjustable fineness modulus.

Conclusion

Fote, a basalt crushing equipment manufacturer, provides customers with the following complete set of equipment and services:

Fote a basalt crushing equipment manufacturer

Fote: a basalt crushing equipment manufacturer

  1. 1 You can click Contact Us directly to tell us your needs (raw materials, output requirements, finished product requirements, etc.), and the sales team will discuss with you in detail at once.
  2. 2 We will arrange engineers to introduce professional basalt stone crushing equipment selection and make configuration plans for you.
  3. 3 Welcome to visit our factory at any time and test the machine for free (Due to the COVID-19, we provide customers with a free video test machine).
  4. 4 We provide professional on-site installation and commissioning services for basalt stone production lines.
  5. 5 After-sales service of the basalt production line, including free training of operators, online technical support, replacement of parts or equipment improvements, etc.
author head images
Author : Jordan Jordan is the writer of the blog with a broad knowledge of this industry. Most importantly, he hopes to help you in your projects sincerely.

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